A.FEATURES OF AGGREGATE CHILLER
  B. ESTIMATED EFFICIENCY OF VARIOUS CHILLING PROCESSES
C. CALCULATION OF HEAT BALANCE
  D. SPECIFICATIONS
  E. INSTALLATION EXAMPLE
  1.WITHOUT ANY COOLING SYSTEM
2.ONLY ICE WATER
3.ICE WATER AND COOLED( 10 ℃ ) 3/ 8”GRAVE
4.ONLY COOLED( 10 ℃ ) 3/ 8” GRAVEL
5.ICE WATER AND ALL COOLED ( 10 ℃ ) GRAVEL AGGREGATE
6. ONLY ALL COOLED( 10 ℃ ) GRAVEL AGGREGAT
  6. ONLY ALL COOLED( 10 ℃ ) GRAVEL AGGREGATE  

(BASIC TEMP .28℃ , INPUT TEMP. : 60 ℃ CEMENT + 10 ℃ 3/ 8” GRAVEL + 10 ℃ 3/ 4” GRAVEL + 26 ℃ SAND + 25 ℃ WATER)

 

   (1)

SPECIFIC HEAT

Kcal/Kg

   (2)

  WEIGHT

  Kg/M3

   (3)

 WATER CONTENT

  Kg/M3

   (4)

 HEAT EQUIVALENT

Kcal/M3

(=1x2+3)

   (5)

INPUT TEMP.

  

   (6)

TEMP. DIFFERENCE WITH 28

   (7)

 HEAT DISCHARGE

Kcal/M3

(=4x6)

 CEMENT

0.22

 330

 0

 72.6

 60

 32

 2,323

 3/8” GRAVEL

 0.22

 700

 7 (1%)

 161

 10

 -18

 -2,898

 3/4” GRAVEL

 0.22

 350

 3.5 (1%)

 80.5

 10

 -18

 -1,449

SAND

 0.22

 780

 62.4 (8%)

 234

 26

 -2

 -468

  WATER

 1

 80

 

 80

 25

 -3

 -240

 MIX HEAT

           

 2,586

TOTAL HEAT EQUIVALENT

     

628.1

   

 -146

TOTAL HEAT DISCHARGE  

TEMP OF CONCRETE AFTER MIX = 28℃ + ΔT
ΔT = TOTAL HEAT DISCHARGE / TOTAL HEAT EQUIVALENT = -146 / 628.1 = -0.23℃
TEMP AFTER MIX = 28℃ + ΔT = 28 + (-0.23) = 27.77℃ ≦ 28℃ (BASIC TEMP)
It shows when there is a shortage of ice water and all gravel aggregate is cooled to 10 ℃ in the mixing process. The result still satisfies the basic requirement of the concrete batching plant.

 

 
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