A.FEATURES OF AGGREGATE CHILLER
  B. ESTIMATED EFFICIENCY OF VARIOUS CHILLING PROCESSES
C. CALCULATION OF HEAT BALANCE
  D. SPECIFICATIONS
  E. INSTALLATION EXAMPLE
  1.WITHOUT ANY COOLING SYSTEM
2.ONLY ICE WATER
3.ICE WATER AND COOLED( 10 ℃ ) 3/ 8”GRAVE
4.ONLY COOLED( 10 ℃ ) 3/ 8” GRAVEL
5.ICE WATER AND ALL COOLED ( 10 ℃ ) GRAVEL AGGREGATE
6. ONLY ALL COOLED( 10 ℃ ) GRAVEL AGGREGAT
  5. ICE WATER AND ALL COOLED( 10 ℃ ) GRAVEL AGGREGATE  

(BASIC TEMP .28℃ , INPUT TEMP. : 60 ℃ CEMENT + 10 ℃ 3/ 8” GRAVEL + 10 ℃ 3/ 4” GRAVEL + 26 ℃ SAND + 1 ℃ WATER)

 

   (1)

SPECIFIC HEAT

Kcal/Kg

   (2)

  WEIGHT

  Kg/M3

   (3)

 WATER CONTENT

  Kg/M3

   (4)

 HEAT EQUIVALENT

Kcal/M3

(=1x2+3)

   (5)

INPUT TEMP.

  

   (6)

TEMP. DIFFERENCE WITH 28

   (7)

 HEAT DISCHARGE

Kcal/M3

(=4x6)

 CEMENT

0.22

 330

 0

 72.6

 60

 32

 2,323

 3/8” GRAVEL

 0.22

 700

 7 (1%)

 161

 10

 -18

 -2,898

 3/4” GRAVEL

 0.22

 350

 3.5 (1%)

 80.5

 10

 -18

 -1,449

SAND

 0.22

 780

 62.4 (8%)

 234

 26

 -2

 -468

  WATER

 1

 80

 

 80

 1

 -27

 -2,160

 MIX HEAT

           

 2,586

TOTAL HEAT EQUIVALENT

     

628.1

   

 -2,066

TOTAL HEAT DISCHARGE  

TEMP OF CONCRETE AFTER MIX = 28℃ + ΔT

ΔT = TOTAL HEAT DISCHARGE / TOTAL HEAT EQUIVALENT = -2,066 / 628.1 = -3.29℃

TEMP AFTER MIX = 28℃ + ΔT = 28 + (-3.29) = 24.71℃ ≦ 28℃ (BASIC TEMP)

It shows when mix concrete with 1 ℃ ice water and all gravel aggregate cooled to 10 ℃ can get an end temperature far below the basic requirement of the concrete batching plant.

 

 

 
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