A.FEATURES OF AGGREGATE CHILLER
  B. ESTIMATED EFFICIENCY OF VARIOUS CHILLING PROCESSES
C. CALCULATION OF HEAT BALANCE
  D. SPECIFICATIONS
  E. INSTALLATION EXAMPLE
  1.WITHOUT ANY COOLING SYSTEM
2.ONLY ICE WATER
3.ICE WATER AND COOLED( 10 ℃ ) 3/ 8”GRAVE
4.ONLY COOLED( 10 ℃ ) 3/ 8” GRAVEL
5.ICE WATER AND ALL COOLED ( 10 ℃ ) GRAVEL AGGREGATE
6. ONLY ALL COOLED( 10 ℃ ) GRAVEL AGGREGAT
  4. ONLY COOLED( 10 ℃ ) 3/ 8” GRAVEL  

(BASIC TEMP.28, INPUT TEMP.60℃CEMENT 10℃3/8” GRAVEL 28℃3/4” GRAVEL 26℃ SAND + 25℃ WATER)

 

   (1)

SPECIFIC HEAT

Kcal/Kg

   (2)

  WEIGHT

  Kg/M3

   (3)

 WATER CONTENT

  Kg/M3

   (4)

 HEAT EQUIVALENT

Kcal/M3

(=1x2+3)

   (5)

INPUT TEMP.

  

   (6)

TEMP. DIFFERENCE WITH 28

   (7)

 HEAT DISCHARGE

Kcal/M3

(=4x6)

 CEMENT

0.22

 330

 0

 72.6

 60

 32

 2,323

 3/8” GRAVEL

 0.22

 700

 7 (1%)

 161

 10

 -18

 -2,898

 3/4” GRAVEL

 0.22

 350

 3.5 (1%)

 80.5

 28

 0

 0

SAND

 0.22

 780

 62.4 (8%)

 234

 26

 -2

 -468

  WATER

 1

 80

 

 80

 25

 -3

 -240

 MIX HEAT

           

 2,586

TOTAL HEAT EQUIVALENT

     

628.1

   

 1,303

TOTAL HEAT DISCHARGE  

TEMP OF CONCRETE AFTER MIX28℃ΔT

ΔTTOTAL HEAT DISCHARGETOTAL HEAT EQUIVALENT1,303628.12.07℃

TEMP AFTER MIX28℃ΔT282.0730.07℃ ≧28℃ (BASIC TEMP)

It shows when there is a shortage of ice water and only cooled 103/8” gravel is available in the mixing process. The result fails to satisfy the basic requirement of the concrete batching plant.

We recommend you to add a new Cold Air Chiller to chill the 3/4” gravel and improve the situation.

 

 

 
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